Daihatsu 6DLB-19 Crankshaft Grinding Insitu | Daihatsu Engine Crankshaft Repair | Reduce Down time | Bearings For Daihatsu Engine

Leaders in crankshaft grinding up to 700 mm. This is the description of RA Power Solutions with  more than four decades of experience in repair of crankshaft, compressor shaft, pump shaft and all types of cylindrical shafts maintaining close tolerances better than specified by the manufacturer. We are not only low in cost but undertake the repairs far better than the international standards in terms of maintaining taper, ovality and surface finish. We use crankshaft grinding equipment designed  by a reputed Italian company and can execute the repairs of all type of crankshaft, compressor shaft, pump shaft and cylindrical shaft diameter ranging from 35 mm to 700 mm.

REDUCE DOWNTIME TO MINIMUM SAVE COST OF PLANT MAINTENANCE :-

• In case of failure of the crankshaft, we depute our experienced technicians along with the portable crankshaft grinding equipment anywhere in the world for repairs. We are geared up to depute our technicians with insitu crankshaft grinding equipment in a short notice to reduce the downtime to minimum.
• The insitu crankpin and main journal rectification services and remedial repairs are extended without dismantling of the shaft from the crankcase or body of the Engine / equipment.
• The key to our success of crankshaft repair services offered  is our latest modern revolutionary designed and advanced technological equipment which is light in weight and can be carried as an accompanied baggage in aircraft all over the world.
• Our technicians use their experience, professional skills and use sensitive measuring instruments for pre and final inspection before and after the repairs are executed.
• We achieve outstanding performance of the crankshaft after the repairs with guaranteed tolerances within manufacturer’s specifications.

REPAIR OF  DAIHATSU 6DLB-19 CRANKSHAFT UNDERTAKEN ON BOARD A VESSEL WHILE SAILING AT MUNDRA PORT, GUJARAT, INDIA:-

We have executed recently onsite repair of the crankshaft of Daihatsu 6DLB-19 at Mundra Port, Gujarat, India.              

THE DETAILS OF ENGINE ARE GIVEN BELOW:-

TEAM OF OUR TECHNICIANS WAS DEPUTED AND FOLLOWING WERE THE MAIN OBSERVATIONS:-

• The crank pin no. 5 bearing was badly seized, was removed and the crank pin was thoroughly cleaned.
• Crankpin no. 5 was subject to dimensional inspection for taper and ovality.
• The ovality of 0.40 mm was observed which is considered to be very much on the higher side considering the standard diameter of 145.00 mm

READINGS BEFORE GRINDING ARE PASTED BELOW:-

 Crankpin no. 5 was checked for crack detection by MPI equipment by high intensity magna flux torch, no cracks were observed that was a great relief for the technicians as the bearing was badly seized.

Hardness was checked of the crank pin with portable hardness tester and was observed within limits.

SUCCESSFUL REPAIR OF CRANKPIN NO.5 OF DAIHATSU 6DLB-19:-

Due to shortage of time at Mundra Port, Gujarat, India. The job of grinding of crankpin no.5 was executed while sailing of the vessel and diameter was reduced by 1.00 mm and maintained to the size 144.00 mm with ovality of only 0.02 mm.

READINGS AFTER GRINDING ARE PASTED BELOW:-

• Our technicians also inspected the connecting rod big end bore for its dimensions and polished it.
• We are ISO 9001:2015 certified company and all the services of compressor shaft, pump shaft, crankshaft repair are executed with guarantee.
• In this case, we also supplied under size bearing of 1 mm to our client.
• The engine is performing satisfactory.

Damage Crankpin before Repair of Daihatsu 6DLB-19 Inspection of Crack of Crankpin of Daihatsu 6DLB-19

Hardness Test of Daihatsu 6DLB-19                                  Grinding of Crankshaft of Daihatsu 6DLB-19 

Repair of Crankshaft of Daihatsu 6DLB-19         Onsite Crankshaft Grinding of Daihatsu 6DLB-19 

Daihatsu 6DLB-19 Engine Crankshaft after Grinding   Crankpin of Daihatsu 6DLB-19 after Final Polishing

We have been executing the repairs in Ecudor,Togo, Greece, Lebanon, Malaysia, Maldives, Mongolia, Nepal, North Korea, Oman, Philippines, Qatar, Russia, Saudi Arabia, Singapore, South Korea, Sri Lanka, Syria, United Arab Emirates, Yemen, Jordan, Libya, Kuwait, Egypt, Morocco, Yemen, Bahrain, Tunisia, Sudan, Oman, Algeria, Iraq etc. 

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).

Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy and Shipping industry. He is Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professional and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information, please email us at rajshahani@rapowersolutions.com, info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Visit our website: https://crankshaftgrindingrepair.com/