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Deutz TBG 632V16 Gas Engine Crankshaft Repair in Iran


RA Power Solutions with more than forty three years of experience in repair of crankshaft up to 700 mm diameter recently executed repair of crankshaft of Deutz TBG 632V16 Gas Engine in a power plant based in Iran.

The main dimensions of Gas Engine Generator Deutz TBG 632V16 crankpin are as following:

 
S. No. Crankshaft Details
1. Engine Make Gas Engine Generator Deutz
2. Engine Model TBG 632V16
3. Crankpin Diameter Standard 205 mm
4. Crankpin Bearing Width 75+75 MM
5. Place of execution of crankshaft repair At Power Plant in Iran
 
Damage Crankpin before Repair of Deutz TBG 632V16 Damage crank pin no. 03 of engine Deutz TBG 632V16 Crankshaft of Deutz TBG 632V16 having Surface Roughness

Damage Crankpin before Repair of Deutz TBG 632V16

Damage crank pin no. 03 of engine Deutz TBG 632V16

Crankshaft of Deutz TBG 632V16 having Surface Roughness

 
In Situ Crankshaft Repair of Deutz TBG 632V16 Deutz TBG 632V 16 Crank Pin with Bearing Line marks before Polishing Crack Detection by MPI of Gas Engine Generator Deutz TBG 632V16

In Situ Crankshaft Repair of Deutz TBG 632V16

Deutz TBG 632V 16 Crank Pin with Bearing Line marks before Polishing

Crack Detection by MPI of Gas Engine Generator Deutz TBG 632V16

 

For executing the repair of Deutz crankshaft of Gas Generator installed in a power plant in Iran, our team had to obtain a VISA which took some time. On arrival the crankshaft was inspected and following main observations were noted.

  • Crankpins having standard diameter of 205 mm developed ovality and rough bearing marks.
  • The crankpin no. 02 and 04 had excessive ovality.
  • It was jointly decided with the client to undertake the grinding of crankpin no. 02 and 04 to the first step size of 0.5 mm.
  • The remaining crankpins were polished by the special purpose onsite crankshaft polishing carried by our technicians.
  • The crankpin no. 1,3,5,6,7 and 8 were only polished although the ovality was up to 0.11 mm this was accepted under deviation and the client was instructed to operate the engine on the less load and keep on monitoring the condition of bearing periodically.
  • The client based in Iran was satisfied with services offered by RA Power Solutions technicians.
 
Grinding of Crankshaft by our Technician Crankshaft Repair of Gas Engine Generator Deutz TBG 632V16 Fitment of Grinding machine on crankpin of Deutz

Grinding of Crankshaft by our Technician

Crankshaft Repair of Gas Engine Generator Deutz TBG 632V16

Fitment of Grinding machine on crankpin of Deutz
 

RA Power Solutions is ISO 9001:2015 (Quality Management System) & ISO 14001:2015 (Environmental Management System) certified approved company.

We have been regularly executing on-site crankshaft repairs and crankshaft grinding in Dubai, Oman, Saudi Arabia, Qatar, Abu Dhabi, Sharjah, Ajman, Umm Al-Quwain, and Fujairah, Bahrain, Kuwait, Iraq, Antigua and Barbuda, Belize, Dominica, Dominican Republic, Grenada, Guyana, Haiti, Jamaica, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Trinidad, and Tobago, etc.

 
Deutz TBG 632V16 Engine Crankshaft after polishing   
     Crankpin of Deutz TBG 632V16 after Final grinding

Deutz TBG 632V16 Engine Crankshaft after polishing

Crankpin of Deutz TBG 632V16 after Final grinding

 
Deutz TBG 632V16 Crankpin after polishing Crankpin of Deutz TBG 632V16 after grinding & polishing mirror finish

Deutz TBG 632V16 Crankpin after polishing


Crankpin of Deutz TBG 632V16 after grinding & polishing mirror finish


 For more informartion, please email us at rajshahani@rapowersolutions.cominfo@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

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