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Deutz-MWM-TBG632V16-Crankshaft-Repair | Crankshaft Grinding in Iran


RA Power Solutions was invited by a company based in Hamedan city of Iran to attend to the problem of crankshaft of their Gas Engine Deutz MWM TBG632V16.

The details of Gas engine Deutz MWM TBG632V16 are as follows:

 S. NO
Crankshaft Details  
1.  Engine Make  Gas Engine Deutz
2.  Engine Model
 MWM TBG632V16
3.  Crank pin Diameter Standard
 205 mm
4.  Crankpin Bearing Width  160 mm
5.  Place of execution of crankshaft repair 
 Power Plant in Hamedan city Iran 

 

Observations & action taken for crankpin repair of Deutz MWM TBG632V16

  • Our two technicians along with a portable onsite crankshaft grinding machine visited Iran in short notice.
  • On dimensional inspection of the crankpin it was observed that only one number of crank pins was damaged and having an ovality of 0.2 mm.
  • All other crankpins were also checked for dimensional and were found within limit.
  • As a matter of protocol the damaged crankpin was also subject to crack detection by MPI.
  • The hardness was also checked and no abnormality was observed.
  • The deflection of the complete crankshaft of Deutz MWM TBG632V16 engine was checked and was observed within limits.
  • The damaged crankpin was ground to the undersize of 0.5 mm maintaining the tolerance strictly as per the manufacturer manual.
  •  

Deep scoring marks on crankpin observed   
  Crack detection of crankpin before crankshaft repair

Deep scoring marks on crankpin observed

Crack detection of crankpin before crankshaft repair

 

Supply of 0.5 mm undersize Bearing of Deutz MWM TBG632V16

Since clients based in Iran have some difficulty in arranging the undersize bearing of the crankpin of Gas engine Deutz MWM TBG632V16, RA Power Solutions manufactured the bearings and supplied them.

The repair of the crankshaft of Deutz MWM TBG632V16 Gas engine is the Ist project which has been successfully executed in Iran by RA Power Solutions.  

All our technicians have a valid Indian seaman book, BOSIET certificate and other qualifications which are required for shipping companies, Power plants and various authorities all over the world.


Excessive taper & ovality observed in before crankpin  
  Deutz MWM TBG632V16 Crankpin under grinding process

Excessive taper & ovality observed in before crankpin

Deutz MWM TBG632V16 Crankpin under grinding process

Onsite Crankshaft Repair with Crankshaft Polishing Machine
Fitment of Grinding machine on crankpin of Deutz MWM TBG632V16

Onsite Crankshaft Repair with Crankshaft Polishing Machine

Fitment of Grinding machine on crankpin of Deutz MWM TBG632V16

Crankpin after repair Crankpin after grinding & polishing

Crankpin after repair

Crankpin after grinding & polishing

 

We have been regularly executing the repairs of crankshaft in Madagascar, Oman, Iran, Gambia, Qatar, Philippines, Bahrain, Srilanka, Bangladesh, Myanmar, Turkey, Nigeria, Greece, Saudi Arabia, UK, Dubai, Malta, Cyprus, Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, Canada, Jordan, Libya, Kuwait, Egypt, Morocco, Yemen, Bahrain, Tunisia, Sudan, Oman, Algeria, UAE, Iraq, Iran etc

This blog is written by Mr. Raj Shahani (Managing Director of RA Power Solutions India Pvt. Ltd.).
Mr. Shahani is a highly experienced business leader with rich experience of more than 40 years in the field of Power, Heavy and Shipping industry. He is Technical Adviser to many shipping and heavy industries across the globe.

Mr. Shahani is one of the most enthusiastic professionals and he has all the brilliance of an exemplary leader. Mr. Shahani is an extremely effective coach and mentor of teams and is adept at providing leadership in a global, cross-cultural environment.

For more information, please email us at rajshahani@rapowersolutions.cominfo@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

Visit our website:  http://rapowersolutions.com/ or https://crankshaftgrindingmachine.com/

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